Showing posts with label panelling. Show all posts
Showing posts with label panelling. Show all posts

Tuesday, 2 September 2014

Casework is coming on...

Hello dear reader (notice singular rather than plural?).

So, a very fast recap. 
I'm a musician, moderately good.  Play piano, sing and, importantly for this blog, am a classical organist who didn't practice due to access to pipe organs.  I found a computer programme called 'Hauptwerk' and was immediately bitten by the bug to build my own virtual pipe organ.  I started off with one, then two manuals then plus a pedalboard then three and eventually four.  However, I'm now at the stage where this monster has been created.  Always wanting more, that's me. 

The build project has been going on now since Captain Cook was a sea cadet and I've decided today to stop pretending that it'll ever be finished.  Whenever I think that the end's in sight, I think of something else that I can do to add to it and off it goes again.

During the last 9 months or so, I've had a lot of time on my hands due to being incapacitated and unable to attend work.  Don't worry, nothing very bad but what it did give me was TONS of time to get going with the organ. 

I did quite well in the early part of the year building the casework but then gradually ground to a halt as I really didn't know what I wanted to do with it although I knew I wasn't finished.  The big job I'm dreading is doing the finishing lacquer work.  It'll take FOREVER so perhaps I'm subconsciously putting off ever doing it.

This last couple of weeks I've had my head down below the keyboards and have concentrated on the nether regions (couldn't resist). 

The idea was to butch up the legs to make the thing look much more sturdy.  Although the legs were doing a fine job, they did rather look unfinished.  I wanted to have the legs looking much more robust.  This is what I ended up with...

 
 
Clearly the photo shows it in an unfinished state but it gives a really good insight into how it is put together.  The inside of the panel that you see is actually the leg itself.  The rest has been clagged on top of it.  The frame is simply four bits of veneered mdf glued on around the edge.  No need to mortise or anything like that as it is decorative.  The black inside edging is 18mm stripwood from B&Q that I spraypainted gloss black and cut to size.  The bottom skirting was slightly more complex but barely.  To have it further out there was plain mdf behind it to make up for the depth of the new panel edges.  Trusty old can of spray paint (lots of them too - I'm on number 4 and counting) and the mitre saw to give the edges and corners and you're pretty much there.  This next picture shows how it looked when it was finished.
 

The front of the leg detail was courtesy of good old B&Q again for some decorative moulding and spray paint.  The pieces at either side of that are offcuts of solid maple.  The whole setup not only looks good but hides forever, the raw and very unattractive edges of the mdf.  What started out being 18mm thick is now, measuring at the skirt 9cm.  It now does indeed have a much more solid appearance.

Clearly, the design carried on around the corner, look!


This picture handily shows off a few other things.  Firstly, I led the line right on to the separate unit of the toe stud rail.  I still want it to be separate for maintenance reasons.  This proved a little tricky but in order to get that out I ensured I was able to remove the skirting and lower portion of the panel.  Yes, they do have to be held in by screws but big deal: that can easily be tidied up after all.

Do you notice the colour of the pedalboard?  Not good is it?  I thought not anyway. 

I've been meaning to respray the pedalboard for ages and finally, when I got around to doing it last week, it had such gratifying results very quickly indeed.

Here's how it was when it was partly disassembled in anticipation of a paint job;-

 
Do you notice the detritus that had fallen through the pedals?  I guess it's always worth pulling them out occasionally if you're looking for lost pens, pencils, staples, money, sellotape, escaped convicts, missing children or bankers' ill-gotten-gains from money laundering.  It's surprising what you find under there!
 
Here is the frame outside being repainted...
 
 
Shame I didn't do the same to the railing up to the kitchen door while I was at it!

This part of the project was very gratifying indeed.  Painting something black has instant results.  I loved how the felt on the pedal bushings really shows up.  And now, here it is all back together.  Very nice, I'm sure you'll agree.


There's lots more to follow but to be honest, I need to have a bath and it's already midnight!












 

Sunday, 16 October 2011

Gradually getting there

Hello campers!

This week has been quite good regarding the development of the casework of the organ. As you'll already know from previous posts this month, I've started butchering the grade A quality oak I've got for the cabinet. The key cheeks for all four manuals are done(ish). They were all beautifully measured and amazingly it was correct even when I did it. The scrolling I did as a little decorative end was NOT easy. That took ages as it was my first time of using a scroll saw and putting oak that is quite thick through it with the wrong blade on (ahem) made for an interesting couple of evenings. I got there all I've got to do now is the glueing and screwing into place and then lots and lots of sanding to make it look lovely - which it will.

The next part of the project is to start on the cabinet. To be honest, I'm anticipating it being the easier part of the project. I've got most of the wood cut more or less to length so that's a start at least!

I've been doing a lot of research this week on using a router successfully. I borrowed my mother's as well as her router table (yes, my mother's, she's a funny girl!) and spent the other evening just getting a feel for them and just working out - without even turning it on - how it feels and how to attach the fence, bits and how to adjust the depth and things like that. I'm now the leading expert in the world when it comes to a router that's not been plugged in.

Youtube's fantastic for learning new skills. I've watched at least 3 hours' worth of tutorials on there which has been great - Very interesting indeed to be honest. It saves pratting about in the library for hours on end and then finding that the only reference book you can find was published in 1954 which would make it only slightly out of date in 1955.

Today's plans are to go out into the garage and have a few tentative attempts at using the router and if I'm really brave I might even knock up a side panel... if I'm REALLY brave AND LUCKY I might do two if they work out well. Well, there's nowt wrong whatsoever in optimism is there?

Wish me luck!